Classic - the popular original Zilco harness for all types of driving. Equally at home in the dressage arena, the toughest of marathon courses, or simply a pleasure day out. Light to carry, yet tremendously strong. Can be easily converted from single to pair with the addition of a few extra parts Stainless steel fittings throughout Soft waffle lined bearing surfaces on the saddle Wither strap with hanging rein ring and brake strap Choice of different trace endings and lengths to suit different types of carriages Independent hanging noseband with detachable flash strap Quick Release style tugs supplied as standard Detachable colour trim can be fitted to the breastplate along with matching colour browbands to suit marathon colours NOW AVALIABLE WITH THE NEW EMPATHY GIRTH

Suitable for: 

• • Marathon
  • Leisure
  • Pleasure driving 

Safety & Convenience:

 Quick release fittings are included as standard to tugs/shaft loops.

Materials: 

• • FITTINGS  

Stainless steel throughout. Fittings are purpose designed for mazimum strength and easy adjustment. The special Zilco "roller bar" buckle makes adjustment easy and minimises wear.

• STRAPPING

Zilco sealed strapping: a core of strong web, sealed within a modern polymer to give the handling qualities of leather. Yet easily cleaned and tremendously strong.

• BEARING SURFACES

Breastplate, girth and breeching linings are hard wearing foam covered in tough synthetic leather. Saddle is lined with textured waffle linings, soft and easily cleaned.

Options & Extras:

• Classic can be supplied in standard sizes or a mixture of sizes to suit individual horses. Please contact us if you require something other than off the peg sizes.
• All individual parts are available separately 

Maintenance:

Wipe clean, or hose down. Or tub wash in warm soapy water. Hang to dry. Zilco harness always maintains its strength regardless of how wet or dirty it becomes from heavy use.

Carry & Storage Bag:

Each horse set is packed in individual black polyester carry bag with ventilation panels

BRIDLE Winker stays with adjustable wire core. Hanging noseband, adjustable both sides. Bridle strap widths : Pony 13mm (.5 inch). Cob and Full 19mm (.75 inch)

BREASTPLATE Width 85mm (3.3 inches) with buckles for traces.

FALSE MARTINGALE Width 19mm (.75 inch) with snaps for attachment to girth. TRACES Dee and slot: Width 32mm (1.25 inch) SADDLE Width: 100mm. (4 inches). SADDLE PADS Detachable for individual positioning. Thickness 30mm (pony) and 45mm (cob/full).

BREECHING Double hip straps in 19mm (.75 inch) width.

BREECHING SEAT Padding width 60mm (2.5 inches) REINS Supplied as standard with Z-grip reins. (Other styles can be requested)

GIRTH STRAPS 25mm width TUGS Quick Release is standard on singles. Width 25mm.

Average weight per standard single set: •

Pony 8 kg •

Cob 9 kg •

Full 10 kg 

Converts easily from single to pair
parts required to conver 2 single into one pair

1+ pair reins

2+ classic pairsd breastplate

2+ sets of loose buckles pieces

1+ set of pole straps

 Components 

Pony Cob Full 1. Headpiece 1 444294* 444056 444058

2. Browband 1 444033* 432110 432111

3. Throatlash 1 444065* 432186 432188

4. Rosettes (pair) 1 446841 446842 446842

5. Noseband 1 444108* 431412 431418

6. Flash Converter & Strap 1 431402 431406 431408

7. Blinkers 1 444139* 431417 431421

8. Z-Grip Single Reins 1 434003 434005 434007

9. Classic Single Breastplate 1 444213 444217 444221

10. Classic Saddle & connector straps 1 444845 444855 444865

11. Quick Release Tugs (25mm) 1 444813 444813 444813

12. Classic Girth 1 444583 444585 444587

13. Classic False Martingale 1 444230 444234 444239

14. Classic False Bellyband 1 444593 444595 444597

15. Classic Complete Breeching 1 444360 444362 444364

16. Breeching Straps for Single harness 1 431809 431810 431811

17. Trace Carry Straps 1 445039 445039 445039

18. Classic Traces (Dee and slot- 32mm) 1 436003 436005 436007

19. Crupper 1 444459 444463 444467

* Classic Pony size bridle parts= narrower width (13mm)

For years the use of leather for harness has been the industry tradition and often the favourite one; some people still prefer leather today. Synthetic harness, however, has become a very strong competitor to leather for many reasons. Leather looks good and smells nice, but producing and maintaining it is time consuming and expensive. Leather can also be heavy. Synthetic materials on the other hand eliminate these disadvantages. Zilco has been making high quality synthetic harnesses since 1962 and today is recognised as a world leader in the equestrian market for a variety of disciplines such as endurance, carriage driving, racing and harness racing.

The quality of synthetic materials has improved significantly over the past few decades. Today there are countless options for synthetic harness on the market providing a wide choice for the buyer to suit what they prefer for their horse.

So let’s a have look at the benefits of synthetic harness and why it is the best horse tack!
Webbing is a strong fabric woven made from different types of fibres. It is a versatile component used in many fields such as climbing, automotive safety and the military.
The combination of fibres making the webbing determines the harness' strength. It influences not only the look and feel, but also resistance to cuts, abrasions, dirt, chemicals and moisture such as water and sweat, as well as reaction to cold, heat, and sunlight.

Strength and Stability
Webbing often comes from materials like PP. This synthetic polymer offers superior strength, wear resistance and optimal flexibility in the toughest conditions. The webbing is coated with PVC to increase durability and resistance to abrasions. To ensure a permanent bond between the webbing and the PVC, the webbing is coated with glue before the PVC is applied.

One of the most important properties of synthetic materials is tensile strength, the pulling stress required to break a material. The greater the tensile strength of a fibre, the greater is the load its yarn can bear. Synthetic materials have a much higher tensile strength than leather which means higher flexibility and adaptability in cold and hot weather. However, harnesses come with holes for tongues and buckles so the critical factor is the eye tear strength, the pull required to tear a punched hole. This strength is directly related to the amount of yarn used in the weft of the webbing. A thicker weft strengthens the yarn when holes are punched. Zilco focuses on the quality of the weft. The webbing is designed and weaved in-house making the final product inimitable and superior.

Weight
Synthetic harness is much lighter than leather. This is an important factor especially when training horses and competing in the marathon phase of the competition.
 
Look
The woven webbing coated with PVC gives the harness that leather look and feel without having to go through a tanning process.
 
Care and Maintenance
Leather harness requires glycerine-base soap for cleaning. It is important that no residues are left behind. Synthetic harness can safely be cleaned with warm soapy water and disinfected in a mild solution of multi-purpose disinfectant, with no damage to the materials. Synthetic materials don’t require any conditioning afterwards.
 
Biosecurity
The PVC coating not only protects the harness from abrasions and cuts but makes it 100% water, sweat and bacteria resistant. This is paramount in maintaining high biosecurity standards in the yard and helping prevent infection during outbreaks of equine flu and equine herpesvirus.
 
Durability
As previously mentioned, the quality of synthetic materials has improved significantly over the years making the expected lifetime of synthetic harnesses much longer than traditional leather.
 
Ethical Issue
Leather harness comes from tanned animal rawhide, generally from cattle sourced from slaughter facilities, an ethical dilemma for everyone against animal cruelty.
The use of synthetic materials removes this dilemma; no animals are slaughtered for the production of synthetic harness. This is the core of Zilco’s philosophy, all products are designed and manufactured whilst ensuring no animal cruelty.

Please watch clip on how to clean your harness 

https://www.youtube.com/watch?v=hKBhtYvSigs